Been delayed in posting as had problems with adding to my own post again and my last post wasn’t showing for some reason.
No filling was required to the bow in the end after more sanding, and the ply deck was cut out and glued in place with Evostik as mentioned before. Evostik had become a bit of a forgotten glue for me really. I had some before but it was in a tube (as may households tended to have) and not ideal for spreading over flat surfaces. But this time I bought a tin and using a disposable brush it was easy to apply over the sub-base. No panic about running out of time and the strong instant grab meant that even the curved ply didn’t need any tape or elastic bands etc. Ok you have to be sure about placement but other than that it’s brilliant and I’ve been using it on other parts.
I did use Bostik contact adhesive on at least one Fairey hull, but that was out of a tube and a bit of a pain to apply. That was after the nightmare of using aliphatic glue which was always a favourite. Being so wet it caused the ply to warp and was difficult to secure in place with tape etc. which resulted in uneveness and lack of adhesion in places which meant a follow up with cyano. Never again!
Anyway I digress! Some small additional pieces of timber were then glued in place alongside the frames to support the side decking at the joints with the bow and stern and then a cardboard template was made. Ply was cut out and the inside face sanding to ensure a good fit against the cabin. Flipped it over and it was a good fit for the decking on the other side so I just drew around it onto the ply. Both pieces were then glued in place.
I’d sanded the outside edge of the bow (Tim’s favourite job, edge sanding ply!) with a PermaGrit block before fitting the side decks and so did these before fitting the stern decking. Again a cardboard template was made for this and flipped over for the other side. Once the decking was glued in place the outside edge was sanded down. The inside edge was trickier and I’d allowed more waste so I resorted to my Proxxon multi-tool fitted with a PermaGrit grinding wheel to cut close to the line and then finished off with curved and round files.
The ply was 2mm birch faced so nice and solid!


