After the first attempt at squashing the pipe into an oval from a round, using an oven, which couldn't have gone more wrong than it did, I thought I would next try my friend Dave Stavros Jones idea of using a hot air gun.
First on low heat, which wouldn't put enough heat into the plastic I then tried it on high heat………..and gently closed up the G cramps as I was heating the plastic……
Another total waste of plastic pipe, and so I had to think of something "radical" to use and a material I wouldn't have ever thought of using before. Thick brown paper and card.
It is plyable, easy to glue and can be stiffened and hardened up after construction using cellulose sanding sealer and then varnish before painting……….or if you want to spray the funnels, no varnish but a few extra coats of sanding sealer.
But what to use for the inner core. I looked around and then inspiration came to me whilst sitting on the throne and looking at an empty inner core of a toilet roll [even though that was too short, I remembered that rolls of gift wrapping paper was the same, and having two daughters living with me……..there's plenty of wrapping paper around to plunder.
But not only do these have rolls, some have rolls of brown paper to form a roll in the middle of them……….ABSOLUTE MAGIC!!!
And so, that is what i made o construct my two funnels and stiffen and thicken the original centre roll.
I built up two funnels from this material, squashing from round to oval as I built up the layers, and then the banding top and bottom.
And to me, they look pretty good in the raw state whilst the glue [aliphatic reasin was used] is seting hard.
I will then lavish them with plenty of coats of sealer, inside and out to make them basically as hard as plastic!…….a crisis solved.





