David. Looking good so far. This sort of ply will need sealing (I use sanding sealer) and then probably 3 coats of ordinary undercoat rubbed down well between coats, to hide the grain for a smooth finish (when you get to that stage of course). I like 4mm ply, have built several things out of it.
35mm prop probably a better size for this boat. or it will struggle to move.
MFA 540 will be ok on this size prop at 7.2V. Did you mean size of propshaft..or prop?? A 4mm shaft of sufficient size to connect motor and prop is the thing. BY THIS I mean decide where the motor and prop are positioned then see how long a shaft you want. Allow room for a coupling of course.
Marks model bits do stainless shafts and rubber couplings that are reasonably priced, and should run silently, essential for a narrow boat, unless you have a radio in it!
Ashley
Edited By ashley needham on 09/10/2012 18:28:55