I have replaced several propshafts for one reason or another. I use the jolly old dremmel to cut as much as poss around the shaft inside and out, then heat and hammer. One has to take solace in that the shaft bis normally not on view so a bit of making good will largely be unnoticed (hopefully!)
Its a shame that you cant seem to find 4ba shafts in stainless,as I could do with a longish pair to replace those in my HMS Manchester, and a couple of other older boats which have pitted badly. They still work ok, but need constant cleaning and regreasing.
I had a scout round some while ago and couldnt even find stailnless rod to the right diameter to buy and have a go at threading myself.. must be a modest demand for 4ba stainless..all those poeple with old boats??
Ashley