Chris – You are going to continue to be an inspiration to a lot of builders, old and new.
The question arose early on whether I was going to be happy with a plastic screw top on the deck.
Quite ugly I think you'll agree so it got some treatment.
Going back a bit I had my disaster moment when I put the contact adhesive on the wrong side of the veneer. Pretty stupid thing to do but after sulking for a suitable period I got back on my horse and bought a new sheet.
I have to cut a hole in the veneer so why not use the scrap piece on the top and give it a go.
Here is the piece of veneer but it is very, very thin and the grain (which is the special feature) is all over the place. It would never be possible to sand it perfectly round so it had to be stuck to a temporary backing pad to give it some beef. Here I am marking out a piece of balsa which is stuck to the veneer with Pritt Stick. This is quite strong but releases easily when dampened.
This is the disk (upside down) that I can handle easily and will stop the edge from breaking away while I sand it perfectly round on the Proxxon Dustmaker.
The temporary backing was taken off and the veneer stuck permanently to a piece of 1/64 birch ply which is the permanent backing. The veneer now gets a border that has to be fitted in segments. That's why the backing is marked and number so that when I make the "petals" I can make sure they go in their correct places.
Here are the petals and you can see that numbers 1 and 2 have been sanded at a radius to match the round veneer. Each petal is numbered for it's corresponding place.
Petal number 1 is hiding under the red plastic strip which spreads the force, protects the petals and doesn't stick to anything. I am using Aliphatic.
The petals are now all on and the joints line up with the sectors marked on the backing. The orientation of the joints and the veneer is important because when fitted, the veneer pattern will match the main piece it was taken from with the grain lining up.
The whole disc it then cut to size using a compass cutter so that it fits in the shallow recess of the screw top.
Like this.
The lid still sticks up like before but it has lost some of its ugliness.
Tim R
Edited By Tim Rowe on 02/06/2020 18:51:53