I actually treated my Sea Princess with tissue and epoxy, which – after some layers and a decent curing time – produced a very strong hull. I would not recommend tissue though, I did not like how it followed the hull shapes (or rather: did not follow). Use glass weave instead.
For my scaled-up Beaver I also scaled up the thicknesses of the balsa – for the frames more than for the skins. I ended up using 2 or 2,5mm skins and 6mm for the framework, which produced a decent stiff hull.
Glass fiber and epoxy or polyester is not that expensive – you should be all OK with some 30-ish quid for cloth and resin. Add some cheap throw-away brushes and equally cheap gloves, borrow the letter weighing scale (1-gram accurate) from your wife and you should be set. Oh, and of course an empty cardboard or plastic container to mix it all in – I use an empty box where they sell Bami in.
I think you should leave the thoughts of really REALLY cheap for these boats, they are very decent performers and even when using commercial prop shafts, brushless motors and resin reinforcements they are still pretty competitive priced. My smaller EeZeBilts did not exceed 30 euros a piece, the bigger ones will not go over 100 euro, even with the brushless gear, all the fittings, details and decals added. I did not exactly cut corners, budgetwise… so bottom line of this story: GO for the glass fiber and epoxy!
If you indeed reinforce the hull with epoxy and glass, there are three things that you need to consider:
-Treat both inside and outside with thinned epoxy (you can thin it with rubbing alcohol) so it impregnates the balsa and seals it
-Use a glass weave we here in Holland call "keperweefsel" which is woven in a specific way making it more plyable so it folds better over the compound curves. Not sure how it is called in English, but I am sure there are some specialist companies out there that can advise you on it. Furthermore, consider the number of layers you want to add, and use a very light weave (the lightest I can get here is 30gr/m2) as top layer. This saves you a ton and then some on sanding & filling afterwards. Apply at least one additional layer of resin without glass before even thinking about sanding and filling.
-Also, don't wait too long sanding epoxy; it takes a while to cure but you should be able to sand it some 18-24 hours after applying. Waiting longer will result in more elbow-grease while sanding.
@ Dodgy Geezer; the problem with the original-sized EeZeBilts is that they are only JUST suitable for RC and only fit for running them on small ponds with almost no ripple. Scaling them up a bit produces very nicely sized hulls that are both compact enough to take with you on a bike and still have enough room for RC equipment plus extras – AND they handle waves better. Sea Princess does not need any scaling though, as far as I am concerned, she is big enough already as-is and I am sure she can cope with a wave or two without too much ingress…
Edited By Diede van Abs on 24/03/2015 21:16:51