Brush less motors

Brush less motors

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  • #53061
    chris swinford
    Participant
      @chrisswinford87199

      Hi all, iv picked up a boat similar size and weight to the Huntsman and want to convert it to a brush less motor but as im fairly new to this, information seems a bit of a mine field as to which one i need so would be grateful for any advise you can pass on, the boat its self is 39inch in length and a deep v hull, single shaft. thanks.

      #5337
      chris swinford
      Participant
        @chrisswinford87199
        #53114
        ashley needham
        Participant
          @ashleyneedham69188

          Chris, There is no path through this minefield; unless someone who has this very boat and has converted it to brushless..and is satisfied with the performance, posts…you are on yer own.

          As I see it, and I am no expert, you have to decide on the power you require first..so choosing a motor that draws "up to xx Amps"on the battery voltage of your choice, and then match the Kv (thus the max revs at your battery voltage) to the prop size and type.

          An outrunner would seem to be the most popular choice. Generally I see lower Kv on motors fitted to larger boats at the pond, below 1000, on 3s Lipo (11-12V) and up to about 50mm size props.

          Alternatively you could match the brushless configuration to match a likely brushed solution…say (for instance) a 700 motor on 12v and a 40 mm prop. Matching revs and power.

          i hope this helps…probably not, but let us know how you get on!!!!

          As the final rub, unless you run the boat on a conventional brushed setup, you will be none the wiser as to how much better the brushless combination is. Is the boat currently fitted with a motor and so on?? and if so have you run it as such.

          Ashley

           

          Edited By ashley needham on 27/10/2014 20:43:48

          #53117
          mike farrell
          Participant
            @mikefarrell21522

            Now then Chris ,I found a brushless motor and speed controller recommended by The Vintage Boat Company for a total price They say it is matched for a 39 in boat .So a quick look on their web site may give what you need ,it also tells which prop to match it with I,ve read somewhere the Component Shop are introducing brushless motors soon wink .Good luck with your search .

            #53173
            chris swinford
            Participant
              @chrisswinford87199

              Ok chaps still very confused but will persist with the problem, it was set up on an old merco 60 but i want to convert to electric to make it more user friendly, thanks for your advise though

              #53174
              Bob Abell 2
              Participant
                @bobabell2

                Try these people, Chris….

                **LINK**

                Bob

                #53187
                Len Morris 2
                Participant
                  @lenmorris2

                  What are the advantages of a BM?

                  Len

                  #53189
                  Banjoman
                  Participant
                    @banjoman

                    Hi Len,

                    There's currently an excellent article about brushless motors available from the front page of the Model Boats (i.e. this) website; see **LINK**. I think you'll find all the essential pros and cons explained in some detail there.

                    In essence, though, a brushless motor is more efficient than its brushed counterpart. To quote the abovementioned article:

                    "Compared to a brushed motor, a brushless motor […] makes better use of your precious battery power; is more powerful for a given size or weight, or smaller and lighter for a given power; it requires no maintenance and produces very little radio interference."

                    /Mattias

                    #53191
                    Dave Milbourn
                    Participant
                      @davemilbourn48782

                      Len/Chris
                      Don't get carried away by all of the advantages. As yet the control at very slow speeds is not as good as with brushed motors, and you really need sensored motors to obtain proper reverse and an ESC to correspond with them. These are not terribly common and rather more expensive. The main reason why brushless motors are more efficient is that there is no frictional drag between the brushes and the commutator – because neither of them is needed.
                      That said, if I were building another Huntsman it would have a forward-only brushless motor. As it happens, I am – and it does. Watch this space.
                      Dave M

                      #53193
                      Malcolm Frary
                      Participant
                        @malcolmfrary95515

                        So far, it looks like brushless motors and their required controls are a very valid replacement for infernal combustion, without the disadvantage of the traditional cough and stop in the middle of the lake.

                        I've only just wondered this, but, is there an external add-on sensor that could be fitted to the shaft of a sensorless brushless motor to turn it into a sensored one?

                        #53194
                        Dave Milbourn
                        Participant
                          @davemilbourn48782

                          I've just had a brief surf around the subject and hurt my head badly. It seems that these sensors work using something called the Hall effect (aka a guaranteed headache); that they work in teams of three, and that they are always shown as being mounted inside the motor, very close to the rotating magnets. In more practical terms, Hobby King don't sell one!
                          There may be some mileage in researching the electronics involved in RC Rock Crawlers. These need both excellent low-speed control and forward/reverse. Quite whether or not you can also use a sensor-less motor is something which I couldn't answer without further delving. Go Google?

                          Dave M

                          #53208
                          Geoff Sleath
                          Participant
                            @geoffsleath41411

                            I use a lot of brushless motors for model aeroplanes where their advantages of efficiency and low weight (especially when combined with LiPo batteries) far outweigh any disadvantages. They used to be very expensive and some of the higher quality ones still are but I've had some success with the cheaper ones. Electric models are getting to be more popular than glow … and there are far fewer dead sticks. They all use rare earth magnets which are only used on higher quality brushed motors. That's another reason for their high efficiency and low weight.

                            The main disadvantage for boats (and cars, I guess) is that they're not so easy to reverse. One way would be a relay to swap any two of the three connections. Some speed controllers have a reverse but it's within the initial programming and not readily achieved in operation. You can get low kv (rpm/volt) motors but they tend to be larger ones intended to be used at high power at higher cell counts (keeps the current requirement down). There's no reason why they shouldn't be used for low rpm with fewer cells. So with a kv of 400 rpm/volt the off load speed with (say) a 6v lead/acid battery would be 2400rpm.

                            While it's true that brushless motors generate less electrical noise than brushed, the same cannot be said for the speed controllers. Brushless esc are much more complicated because they need to generate a variable speed rotating magnetic field. In fact I've found it far more necessary to use good quality receivers with brushless motors to avoid glitches even with careful installation. The almost universal adoption of channel hopping receivers on 2.4gHz systems has largely cured the problem.

                            To a first approximation, an electric motor will always try to run at a speed determined by it's kv and the applied voltage. So, if you overload it by trying to drive a big prop in either the air or water it will draw more and more current in an effort to reach its speed and eventually let the smoke out of either the esc or itself. So always measure the current draw on load in an unknown drive system. Easy with an airscrew not sure how with a water one. That applies to both brushed and brushless motors.

                            Geoff

                            #53211
                            Len Morris 2
                            Participant
                              @lenmorris2

                              Whoh! Nuff said everybody. Happy to embrace new technology but don't want to overdo a scale application. DM has spoken and as I don't want to lob mi sub into space will stick with brushed motors for the time being.

                              Len

                              #53212
                              Colin Bishop
                              Moderator
                                @colinbishop34627

                                Everything has its place! I generally build smallish scale models and conventional brushed motor setups work fine for me. Of course if you are out for speed then things are different – and probably a bit more complicated and expensive!

                                Colin

                                #53218
                                Geoff Sleath
                                Participant
                                  @geoffsleath41411
                                  Posted by Len Morris 1 on 31/10/2014 17:49:22:

                                  Whoh! Nuff said everybody. Happy to embrace new technology but don't want to overdo a scale application. DM has spoken and as I don't want to lob mi sub into space will stick with brushed motors for the time being.

                                  Len

                                  I think you're right, Len. No point using hi-tech just for the sake of it and I intend using a brushed motor for the auxiliary 'engine' on my barge.

                                  As my previous post indicated brushless motors have a much reduced application for most model boats, especially scale. Weight isn't really a factor for either the motor or the battery, in fact it's often an advantage, and the lack of a simple reverse function is a problem.

                                  They only come into play when speed is a factor in fast electric.

                                  Geoff

                                  #53237
                                  Malcolm Frary
                                  Participant
                                    @malcolmfrary95515

                                    Since Hall effect devices are basically sensors of magnetic fields, it makes sense that in a motor, they should be close to the rotating magnet. The rotating magnet provides something handy for the Hall device to sense, so why not use it? However, since all they do is switch on and off, there must be scope for an external kit involving a magnet to fit on the shaft, and a gang of three sensors (assuming 3 coils). Or, to get the relatively simple switching, a slotted disc and optical sensor. A bit like re-inventing replacements for CB points in petrol engines to get ignition timing.

                                    The big problem with brushless motors is that the control circuitry has to "know" which coil to apply power to, when to apply it, and for how long. The logic for achieving this is most easily arrived at in a fast spinning lightly loaded setup, a bit like a child with a hoop and stick running down the road. As long as he keeps tapping the hoop, it keeps going. Starting a cartwheel with the cart attached needs a bigger stick, more power and very precise placement. Thus the difference between sensorless and sensored motors. A sensorless control must guess at when power should be applied, and when. Usually, it gets its instructions from the system and outputs what it assumes will do the job. Hopefully, the rotation of the motor and the application of power will agree and they will rapidly get into sync and stay there.

                                    With sensors, this guesswork is taken out at low power and speeds because the ESC "knows" when to stop applying power to one coil and apply it to the next to best effect. Hopefully, without a penalty higher up the rev range.

                                    #53253
                                    Dave Milbourn
                                    Participant
                                      @davemilbourn48782

                                      My hat's off to Malcolm for a truly briliant explanation of sensors. Many thanks, Doc. May I quote you sometime?

                                      DM

                                      #53264
                                      Malcolm Frary
                                      Participant
                                        @malcolmfrary95515

                                        'course you can , Dave. Can't think where I nicked it from, though.

                                        #53266
                                        Dave Milbourn
                                        Participant
                                          @davemilbourn48782

                                          (Can't think how my spelling of "brilliant" got through, either!)
                                          Geoff
                                          "Easy with an airscrew not sure how with a water one. That applies to both brushed and brushless motors."
                                          Cheap and small on-board power monitors are available for that job e.g. this one, which will measure max current up to 100A **LINK** Ashley found a 30A one for less than a tenner; this same supplier now lists it.
                                          Dave M

                                          #53268
                                          ashley needham
                                          Participant
                                            @ashleyneedham69188

                                            Very hand these as they have a memory to record max current, so by running your boat about for a bit you can see EXACTLY what the maximum requirement of your gear needs to be.

                                            A 100A one is on my xmas list.

                                            Ashley

                                            #53535
                                            mike farrell
                                            Participant
                                              @mikefarrell21522

                                              HI All I have read a lot about brushless motors and one thing stands out ,That is why gearing seems not to be used.All radio controlled cars are driven by a geared system which allows users to set up differing systems for different tracks . Just a thoughtwinkMichael

                                              #53536
                                              Dave Milbourn
                                              Participant
                                                @davemilbourn48782

                                                Mike

                                                There are an awful lot more model cars around than model boats. That means there is a lot more money being thrown at that part of the hobby, which means there is more opportunity for a business to make goods, sell them and make a profit. It will take a few adventurous engineering types to experiment with geared systems; optimise them for the various applications (e.g scale, fast electric) and then maybe someone will pick up on it and make commercial products. I would imagine it will be on the usual "cottage industry" scale which model boating floats on – certainly in the UK.

                                                I will eat one of my own limbs in public if decent gearboxes for brushless motors (when used for model boat applications) are ever mass-produced. We are the Cinderellas of the modelling world and will remain so for the foreseeable future.

                                                Dave M

                                                #53541
                                                mike farrell
                                                Participant
                                                  @mikefarrell21522

                                                  Hi Dave ,thanks for your rapid reply. I appreciate your comments as correct.

                                                  However I am amazed at the applications I have found in the model boats fraternity so my question . Thinking water propulsion used recent members to assist electric motors .Recently discovered a bait boat makers are using Sump pumps to drive their boats So who knows

                                                  Any other thoughts winkMichael

                                                  #53546
                                                  Dave Milbourn
                                                  Participant
                                                    @davemilbourn48782

                                                    Mike

                                                    "Rule" bilge pumps are used very successfully to propel bait boats. They were developed to pump out bilge water from full-size narrow boats but they don't use brushless motors. My customers got wise to them about six years ago, since when we've equipped many bait boats with electronic gizmos to control them.

                                                    My limbs remain intact!

                                                    Dave M

                                                    #53565
                                                    Geoff Sleath
                                                    Participant
                                                      @geoffsleath41411

                                                      Really the only drawback to using brushless motors in model boats is the relative difficulty of having a reverse function. Everything else is easy.

                                                      Choose a motor with a low kv (rpm/volt) and there are motors with kv as low as 400, admittedly they tend to be larger ones, but in boats that's often not a problem. So with a 6v battery the speed will be a nominal 2400 rpm. If you want more power, fit a larger prop, less power, a smaller prop. If you want more rpm either use a higher battery voltage or choose a motor with a higher kv. Just monitor the on load current and ensure it stays below the maximum for the motor and the esc. Motor voltage isn't particularly critical but current certainly is but stay inside the voltage spec for the esc.

                                                      For model aeroplanes I generally try stick with 3s LiPo batteries (that's 3x 3.7v cells in series) which have a nominal voltage of 11.1 because I have a lot of them. So my motors are usually around 1000 rpm/volt giving a prop speed of 11,000 rpm flat out. I choose the propeller to suit the power I need and the motor/esc combo to provide the necessary current. Bigger models have low kv motors with higher voltage batteries to keep currents low whist still getting higher power

                                                      I don't see why the same rules can't apply to boats – particularly those that don't need a reverse function. As I said, the big drawback is providing that reverse.

                                                      Geoff

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