Hi All,
In October of last year I was approached and asked whether I could make a set of navigation buoys that could be used for training purposes in the RYA Day-skipper training to take place during January. I had seen a set in card on the Marcle models site, so replied in the affirmative.
Whilst looking to see what else I could find on the www I came across a free download drawing of a “Tsunami Buoy”, and a Chinese free download of a “New Wreck Buoy”, both having been added to the official list of recognised sea/ocean buoys.
I ordered the card kit from Christopher at Marcle and began construction of some 56 small delicate buoys, several are duplicated, which lead to a set of buoys at most 50mm tall. These could readily be used direct onto charts to show in three dimension and colour the actual buoy indicated on the chart.


I also made the Tsunami Buoy, a surprise for the trainer, and then decided that having this as a template I could make the cardinal buoys at this size about 180mm, and include the light characteristics too. The cardinals ended up being a very useful training item, the light sequences being supplied by my crude drum microswitch system, giving the correct rate of flashes, could be attached to any of the four, and the top marks were also interchangeable. The students had to know their colours and attach correct top mark and flash sequence.




All these buoys are in card, so I got to thinking could I transfer the template to plasticard without too much hassle. The problem I envisaged was the curvature at the buoy base. I made the first from white card and simply held the ends together with clamps and glued a card piece across the join. It was obvious there was strain, but I got all the pieces eventually to marry up and glued together.
It was here I had an eureka moment (see eureka thread). Plasticard can be pre-curved exactly as paper card. The next buoy, in black card (because that's what I have in 0.5mm) went together so simply I reckoned I could make 10 bases in an afternoon. But apart from my original requester who would want them?


I'm now creating a full set for him in plastic, weighted so that they can float and with rings attached so they could be anchored. To complete them I'm rapidly teaching myself some electronics, to enable them to have the correct flashing light sequences. I've the light flasher unit from Action, thanks Dave, and can see how that was put together. It will be used on at least one buoy. For others I'm into 555 timers, even 556's due to the complication of short and long flashes in a standard time period. Great fun. Hopefully I'll bring them all along to Warwick later in the year.
Meanwhile, if you know how to make a bulb/LED flash two short (1s on 1s off) followed by one long flash (2s on) then off for the next 9s, then repeat the sequence would you be kind enough to let me know?
And then there's the S cardinal flash sequence – but I'll get there.
Kimosubby