Hi Mathew and Bob,
First, a bit of a story. At this point in my career I'm a Toolmaker. It's a safe Haven in East Lancashire unless I choose to fire up my professional qualifications and move abroad. At work I run and program CNC lathes and millers and also do all the welding (mig, tig and stick – ferrous and non-ferrous). Enter Mr Health and Safety. A bright young man with an agenda!
"Hi Len, know you do an excellent job but need copies of your certificates for the file just in case something goes wrong and exposes the company to litigation".
What! They all went AWOL years ago!
Solution? The company enrolled me on a NVQ2 course at Burnley college! At the age of 62 I am now 3 months into a Themis apprenticeship course! One evening a week and half a day release with pay. Pig in muck!
I've just started the CAD element. The conclusion is that you print your own 3D design.
The kit at Burnley college is outstanding and very much at the cutting edge. The demonstration pieces they show students are quite mind boggling (a fully working adjustable spanner is just one example).
Apparently the 'powder' has a limited shelf life so once the machine is loaded they are happy to print off no end of designs.
To pass the course you only have to print a 3D brick. My personal objective is to do left and right hand props for Resurgam at various pitches so I need to focus on the CAD bit.. I am absolutely sure that the way of the future is 3D printing. The king of the hill will be he who can write the program, not particularly own the machine.
Bob, you are dead right about printing interlocked bits, simply print somert that dissolves between them.
Yours, the 62 year old apprentice,
Len