Paul, very difficult to advise at a distance, as it were. If there is no obvious vibration at low to medium speeds then one could assume that the shaft and motor is line up reasonably well.
First things first, you need to secure the motor properly to see if it vibrates when fully secure. Does the motor run smoothly on its own? try another motor, buy or borrow one.
My money would go on the prop shaft flexing, or indeed being very slightly bent . 10″ is quite a long length for a shaft unsupported in the middle, my opinion. I would take the shaft out and roll it on a bit of glass or something to see if its straight. Further to this, end-play should be adjusted out. Could try a drip of oil on each bearing to see if the lubrication is sufficient.
It is not unknown for the coupling brass inserts to be less than accurately drilled and possibly changing on or `t other might effect an improvement. A double coupling, if you have room, would give added smoothness, or at least, make up for any slight mis-alignment.
I have a very annoying vibration period on my TBD, runs luvvly at low speed but at around half throttle it buzzes, and then smoothes right out at full speed. I changed the prop-tube and it got a lot better (slack bearings I think it must have been), but is still present. I have a feeling it is something, a fitting or whatever resonating at a certain engine speed.
Ashley
Edited By ashley needham on 23/10/2011 20:46:38