Peter, just to get back to the motor choice, 2x 540`s should be ok, but beware , there are loads of different types at this size, some are really really juicy and inefficient..your buggy ones are likely to be fairly powerful, but I would stick an ammeter on them (no esc, just a battery) to see what current they draw. As to props, it depends whether you want a nice scale set on there or a speedy set. 35mm brass 3 blade props are about right for a 540, may be a touch small looking on your model though. If you choose mounts suitable for 500 and 600 size motors and 4mm shafts, and leave clearance for,say, a 45mm prop size then you will be covered for experimentation on all counts if your initial set up is inadequate. A set of 2-blade race type props would deliver best performance, but tend to draw max amps from the motor. I should get a new set of NiMh cells though, depending on how old your Nicads are they are likely to be past their best now.. A shop person I spoke to rated the Graupner 600ECO motors, as being powerful but not too "ampy" especially if not loaded with too big a propeller.
Chas, like the cine camera tip,
Mike, I like the idea of poring in the resin and sloshing around.. i usually paint mine on, but of course you always miss bits like that. Ashley