When considering a direct drive brushless setup to a model scale ship, a few things is needed to understand about the motor and ESC specs:
Max current of the ESC is better to choose at least several times bigger than the max current of the motor under load. No need to save here: 120amp esc doesn’t cost that much more than a 40A esc. Better be safe than sorry. That plenty extra gives safety margin for weeds and other obstacles hitting the prop, and you can remove the whining fan from the ESC heatsink.
The ESC type: better choose an ESC that has a ”Rock Crawler” mode ( forward/instant reverse, no brake) that is optimised for low throttle driving. Boat esc’s are usually optimised for full blast driving and has poor low speed throttling behaviour.
Outrunner motor specs: Voltage range, kv-value and outer diameter are the key specs here. The battery voltage and motor kv mainly defines the rpm the motor will run, and the power the motor must deliver to turn that prop at those rpm.
The diameter of the motor should be close the diameter of the prop. No more than 10 mm less than the prop diameter if the motor is of top quality one. Diameter gives the motor the ability to deliver enough torque the motor needs to stay in sync with the esc when running under full load. Smaller diameter motors start lagging under load and that means that more of the input energy turns to heat. If the motor falls out of sync under load ( loud screeching noise ) the motor stalls, can not turn the prop and deliver any power, all input power turns into heat, motor or ESC may burn.
My homebrew formula in choosing a direct drive outrunner setup to a scale displacement hull:
1. Define the target scale speed in meters per minute
2. Divide those meters with the pitch of the propeller => theoretical rpm needed to advance that distance in one minute
3. Add 20 % for prop slip, motor losses etc => calculated rpm
4. Divide that calculated rpm with the voltage of the motor battery under load = kv target
5. Choose an outrunner that has about the same kv as target, and outer diameter near the same as the prop diameter. Max continuous power must be about 2-3x the max operational power of the setup to get a motor that operates at the best efficiency.
-Markku-