Increasing model top speed

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Increasing model top speed

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  • #5561
    Paul75
    Participant
      @paul75
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      #81177
      Paul75
      Participant
        @paul75

        Hello Everyone.

        I'm currently renovating a second-hand 1/24th scale Model Slipway model Drumbeat of Devon. I think I'm right in saying that this boat has a semi-displacement hull similar to larger RNLI lifeboats. This has two 38mm 4 bladed brass props, two geared Torpedo 500 motors and runs from a 12v 5000MAh NiMH battery.

        I've just sailed the model in a lake the other day to carry out speed tests but found that the maximum speed of about 1.2m/s is approximately half the true scale maximum speed. I've checked the electrics with a voltmeter and the motors are receiving nearly 12 volts under load so I'm thinking that it's simply the maximum speed the battery/motor/prop set up can achieve. There isn't space under the hull for a larger prop.

        From searching online I have seen a suggestion of using Graupner #66317 Speed 700BB Turbo motors for similar type boats on a 12v supply.

        I'm not sure if these motors are still available but can anyone recommend these or another suitable replacement please?

        Many thanks,

        Paul.

        #81178
        ashley needham
        Participant
          @ashleyneedham69188

          Paul. Any idea of the gearing as fitted to the motors? Someone, for instance may have fitted 50:1 gearing which is quite low, and a change to 2.5:1 would speed things up?

          A 2.5:1 mfa unit would manage these props easily on 12v, and a replacement unit would fit straight in.

          if not marked then a bit of prop twiddling and counting will be needed.

          Ashley

          Edited By ashley needham on 19/02/2019 09:00:25

          #81179
          Paul T
          Participant
            @pault84577

            Paul

            Try changing the motors for a pair of Johnson 700 (683) motors these are nice and powerful at 100w with plenty of grunt from 5 poles, these are the motors that I used in my Slipway Trent which is very similar to the Drumbeaht and you shouldn't need to change the shafts of props.

            At 10v they produce around 22,000rmp without any gearing, they operate anywhere between 5 to 12 volts and have a very useful in built fan.

            They are fairly heavy at 250g but I found that two motors and a 12v sla battery provided sufficient ballast to get the model down to the correct level.

            Look on ebay (or wherever) as new motors can be bought for around a fiver each.

            Paul

            #81181
            Dave Milbourn
            Participant
              @davemilbourn48782

              Model Slipway always used to recommend 2.5:1 gearboxes for use on 6v and 6:1 on 12v, but that always seemed to me to be a bit on the conservative side [small 'c']. Granted that my Envoy sailed very nicely using the 6:1 ratio gearbox with 12v, but that was turning a 70mm 4-blade prop. If your motors are 2.5:1 – and there's a label on top of the mounting plate which tells you which it is – then first try bigger props e.g. 45 or even 50mm. They'll still only be turning at 5800RPM with no load, whereas the sugested 6:1 ratio would produce a mere 2400, which is very slow indeed.

              Gliders of Newark have the 700BB #6317 motors in stock **LINK** but you'll see that the speed on 12v is over 11000RPM.

              Dave M

              Edited By Dave Milbourn on 19/02/2019 10:08:21

              #81183
              Paul T
              Participant
                @pault84577

                Dave

                I found the recommended motor/gearbox to be very conservative as the Trent couldn't go fast enough to get onto the plane, out of desperation I tried a pair of old Johnsons that were lying around and was very pleased with the outcome as they produced a perfect scale speed and exactly the correct bow wave without having to change the props that were supplied with the kit( which would have been a problem when it came to show time)

                #81186
                Dave Milbourn
                Participant
                  @davemilbourn48782

                  Sorry, pardon – I missed the bit in the OP about not having room for bigger props. I still reckon 22,000RPM is way too fast for those 38mm props. Drumbeat is at best a semi-displacement hull and not a fully planing type like the Trent. The 700BB 12v motors would probably be OK but 12v might be a bit too much. Still, you always have the throttle stick to slow it down!

                  DM

                  Edited By Dave Milbourn on 19/02/2019 13:52:32

                  #81187
                  Malcolm Frary
                  Participant
                    @malcolmfrary95515

                    Unless they were vastly undersized, bigger props do not make for a faster boat. Smaller props revving faster do speed it up, but only if the motor can rev faster. I suspect that there is too much gearing on the motors resulting in motors that rev as fast as they can while not turning the props quickly enough.

                    About 3mph should be about right for this model – the real thing would do about 12 and a bit Knots.

                    Provided that the NiMH battery can supply the current (nearly 12 volts? – is measured at the motor or is it the battery under load?) it should be just fine. If the battery voltage is dropping under load, and a 12 volt NiMH (10 cell) should show at least 13.5 charged, it is not handling the load demanded. Measured at the motor terminals shows the volts lost in the wiring and ESC.

                    I would avoid SLA in any boat requiring performance, they are great in tugs and cargo boats, but simply do not have the ability to supply continuous heavy current without gaining a short life and they have poor energy density – they don't store many Watt-Hours per Kilogram and for the same weight give a much shorter run time than other types of battery. When they were almost the only game in town, they were tolerable, but a problem to work round. With newer chemistry available, just not worth the effort. If one 5AH NiMH is too light, fit another for the extra run time.

                    #81188
                    Paul75
                    Participant
                      @paul75

                      Thanks for your replies.

                      For info, the motors already installed are geared to 2.5:1. I understand that Drumbeat of Devon has a top speed of 18 knots but unfortunately my model only manages a scale top speed of 12 knots, which would be the cruising speed of the real thing.

                      I've had a look at the specs of some of the motors recommended.

                      The Johnson 683 gives 20384 rpm @ 9.6V and the Graupner 700BB Turbo gives 19200 rpm @ 12V.

                      Would these motors propel the model at scalded cat speed and/or would reduction gearing be needed? I understand the already installed MFA Torpedo 500 geared at 2.5:1 gives 6300 rpm at 12V.

                      Also, what does the the term "maximum efficiency drain" mean? Is see that the figure for the Johnson motor is 14.98A whereas the Graupner is 12.4A.

                      I measured the current drain of the model with the existing geared motors at 12V (with the props in the water) and the current used was a mere 4.5A. I'm a bit concerned that the alternative motors might be a bit current hungry and might exceed the P94 ESC installed.

                      Any advice would be much appreciated.

                      Many thanks,

                      Paul.

                      #81189
                      Paul T
                      Participant
                        @pault84577

                        Paul

                        You don't have to use all of the power / speed that the bigger motors provide but sometimes it is nice to have the extra oomph at your disposal.

                        I wouldn't worry about the P94 as it is rated at 20amps and the chap that makes them always under rates his designs, I have never been able to blow any Action ESCs (and believe me when I say that I have tried)

                        The twin Johnsons in my Trent drew 6amps at full load.

                        Paul

                        Edited By Paul T on 19/02/2019 16:56:21

                        #81190
                        Dave Milbourn
                        Participant
                          @davemilbourn48782

                          Paul

                          The problem is almost certainly because the geared motors aren't spinning the props fast enough to give the speed you're looking for. The #6317 Graupner 70BB 12v is quoted at 11,600 RPM at its nominal voltage of 12v. Check this link again **LINK**

                          There were several different types of Speed 700BB at one time – all with markedly different specifications. This seems to be the only type still on the market after the demise of Graupner, although you might actually be supplied with a differently-labelled motor, albeit with the same spec. I agree whole-heartedly with Malcolm about SLA batteries. I use them only as weights in the workshop these days.

                          The current drain at maximum efficiency is exactly what it says, and the difference between the two figures quoted hardly seems significant in the context of a P94, which will happily handle 20A for each motor all day. No need to search the web for verification of that – I've been making P94's since 2008.

                          DM

                          #81191
                          Paul75
                          Participant
                            @paul75

                            Thanks for your replies fellas.

                            I'll go for the Johnson 683s first, bearing in mind the difference in cost.

                            Given what Dave says about motors with the same "name" having different specs, are these the Johnson motors you used, Paul?

                            ***LINK***

                            Thanks again,

                            Paul.

                            #81193
                            Paul T
                            Participant
                              @pault84577

                              Hi Paul

                              Yes thats the one, just check the shaft diameter will match your propshaft connection.

                              Try mounting them in your existing geared motor mounts first to see what the performance is with the gearing, (always a good move to change just one thing at a time)

                              Paul

                              #81733
                              Paul75
                              Participant
                                @paul75

                                Hello Everyone.

                                I've fitted the two Johnson 683 motors to my Drumbeat of Devon model. They are direct drive to the 38mm four-bladed props. Unfortunately they are proving to be very amp hungry using a 12V battery – the 15A fuses wired to each motor are blowing before I get anywhere near to full throttle when the boat's in the water. Dialing down the maximum throttle to 40% on my transmitter doesn't seem to fix the problem either.

                                Would reducing the voltage of the battery installed lead to a reduction in the amps drawn by the motors?

                                I'm probably clutching at straws but I was wondering if I could tweak the electrics to give the desired motor power/current draw balance rather than having to buy and install new motors.

                                Your thoughts would be much appreciated.

                                Many thanks,

                                Paul.

                                #81737
                                Malcolm Frary
                                Participant
                                  @malcolmfrary95515

                                  There is probably too much prop for the motor. While it is close to the "rule of thumb" of prop size not being greater than the motor can diameter, the ability of the motor to power the prop might have been compromised by either the pitch of the blades or the number of blades.

                                  The maximum power of the motor quoted in the link is a little over 105 watts, at 12 volts that is about 9 amps. If it pulls more than that (i.e. by blowing 15A fuses) it indicates that the motor is being dragged into its stall condition causing current demand to rise rapidly above optimum – more power being converted into heat than motion. Fit smaller props, or props with fewer blades, observe it go faster for longer, probably with the motors running cooler. Some accelleration will be lost, but as with all engineering using finite resources, there is always a trade-off.

                                  I recall when Drumbeat was a new model that there were letters in magazines discussing the problems of overheating the then current ESCs in Drumbeats. Some problems never really vanish, they just move around.

                                  #81738
                                  Dave Milbourn
                                  Participant
                                    @davemilbourn48782

                                    Here is a piece I wrote for the Model Boat Mayhem website in 2006. I'm disappointed that these motors keep raising their heads – despite Paul's experience they are NOT suitable for the vast majority of model boats. They were designed for highly-geared cordless drills and screwdrivers.

                                    These are pictures of the rogue 550 fan-cooled motors which have caused several members some grief over the last year. They are available on E-Bay as well as at shows and from certain retailers. The legend on the can says simply “Johnson”; there is no further ID except the numbers around the flux rings (which mean nothing to me). These are three-pole motors with an internal plastic cooling fan which can be seen through the slots in the case just in front of the brushes. The backplate is a dark grey metal casting as opposed to the usual 540-style white plastic moulding or silver-coloured steel pressing. The case is substantially longer than a stock 540 – some 65mm from end to end, and the motors have two steel flux rings pressed around the forward half of the case.

                                    We have found that the motors are not suitable for “normal” scale models if run at anything over 6 volts. For example, one member has two of these things fitted into a Graemsay ferry and has discovered that he has “low speed handling difficulties running from 12 volts” – probably the understatement of 2006. Another member reports that the stalling current is astronomical and I can personally vouch for the high current consumption, even at relatively low speed on 7.2 volts. They also get very hot very quickly and should be water-cooled for all installations.

                                    In short I wouldn’t recommend anyone to buy one of these unless they are very familiar with all aspects of operating high-speed DC motors. Indeed, the only reason I have one to photograph is that it was given to me. Personally I wouldn’t install it in anything but a wheelie bin………but what do I know!

                                    johnson01_small.jpgjohnson02_small.jpgjohnson03_small.jpg

                                    If you want a better performance then either use the geared MFA motors as described or direct-drive Mabuchi 555 motors on something like a 4S [14.4v] LiPo pack. In either event a 12v SLA battery is hampering the performance simply because of its weight.

                                    Dave M

                                     

                                    Edited By Dave Milbourn on 04/04/2019 10:07:22

                                    #81743
                                    Malcolm Frary
                                    Participant
                                      @malcolmfrary95515

                                      So the Johnson "555" has resurfaced as the Johnson "683"? I suspect that the cooling fan is really needed, but only effective if the motor is running really fast, i,e, with minimal load. A "free running" draw of over 2 amps is bad news – its using a couple of amps just to turn itself before any work gets done. A couple of very ordinary 545 motors (540s but with 5 rather than 3 poles, and saying "15 volts" on the label) would probably do a better job without blowing fuses.

                                      When the model was designed, SLA was pretty much the only thing available, and its severe limitations were lived with. Nowadays, with other choices, they are best used in boats that do need ballast.

                                      #81744
                                      Dave Milbourn
                                      Participant
                                        @davemilbourn48782

                                        No, Malcolm – the Mabuchi 555 is a very different beast from the Johnson 683. **LINK** They share mounting hole spacings and shaft diameter but that's about all. It's very much like the 545 you describe, but capable of producing higher torque and taking a higher voltage e.g 30v.

                                        Dave M

                                        #81745
                                        Paul75
                                        Participant
                                          @paul75

                                          Thanks for your replies fellas.

                                          To get the increased top speed I think I'll try the Graupner 700BB motors next, as suggested by Dave. I'll have to get another 5Ah battery to extend the run time. The Drumbeat is quite a big, beamy model to push through the water at 2 m/s so I can see that a fair amount of energy would be required to achieve this whichever set up is fitted.

                                          Thanks again,

                                          Paul.

                                          #81746
                                          Dave Milbourn
                                          Participant
                                            @davemilbourn48782

                                            I just Googled "Johnson 555" for the hell of it and I came up with this motley collection. **LINK**

                                            Just take a look at the range of voltages, currents and RPM specifications available, and all with the same monicker! Is there any wonder that some poor folk are confused?

                                            Dave M

                                            #82209
                                            Paul75
                                            Participant
                                              @paul75

                                              Hello Everyone.

                                              Do you think this Component Shop 775 12V motor would be suitable? It's a fair bit cheaper than the Graupner motor.

                                              ***LINK***

                                              Many thanks,

                                              Paul.

                                              #82214
                                              Dave Milbourn
                                              Participant
                                                @davemilbourn48782

                                                Like the 700BB Turbo, this motor is too fast on 12v (11000RPM). It's a pity they don't stock the slower version any longer. If you were to decrease the voltage, maybe as low as 6v, then it would do the job.

                                                DM

                                                #82215
                                                Malcolm Frary
                                                Participant
                                                  @malcolmfrary95515

                                                  All this talk of 6 and 12 volts implies SLA ballast. Maybe split the difference with a 7 or 8 cell NiMH pack?. The reduced weight will probably mean a faster boat. Probably give a longer run time as well.

                                                  As said earlier, Drumbeat is not a planing hull, so it has limits on what can be done without infinite power, but a lot can be done by losing unneccessary weight.

                                                  "Simplicate and add lightness" – maxim of William Bushnell Stout (Convair developer), adopted by Colin Chapman.(Lotus cars)

                                                  #82221
                                                  Paul T
                                                  Participant
                                                    @pault84577

                                                    Now I am embarrassed about advising Johnson motors, all I can say in my defence is that I have used Johnson motors in many different types of models and never had any hungry amps, blown fuses or any other kind of problems in fact I would describe them as bullet proof.

                                                    sad

                                                    #82223
                                                    Dave Milbourn
                                                    Participant
                                                      @davemilbourn48782

                                                      Paul

                                                      No need to feel sheepish, old dear. There are almost as many different Johnson motors as there are different hatchbacks. Some wouldn't pull the skin off a rice pudding and others would pull your arm off – and you couldn't easily tell because they're all in more or less identical cans.

                                                      Even the much-missed and well-documented Graupner series could be very confusing. For example, there were five or six different 700-sized motors from the relatively slow but very powerful Speed 720 Torque to the viciously fast 9.6v Speed 700BB Turbo. Only the label would provide a clue without a careful look down the vent holes at the windings and armature.

                                                      I'll admit that this one-time critic of the rush to brushless motors is now a total convert. It's a lot easier to identify the likely performance of one just from the name, and there are hundreds of different sizes and specifications.

                                                      As for SLA batteries, Malcolm and I are "on all fours". They have their place, but it's not anywhere near a model of mine except maybe as a weight to hold parts down flat while the glue dries.

                                                      Dave M

                                                      Edited By Dave Milbourn on 08/05/2019 17:44:36

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