Water Cooling Intake Pipework.

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Water Cooling Intake Pipework.

Home Forums Scratch build Water Cooling Intake Pipework.

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  • #25458
    Rick Devonshire
    Participant
      @rickdevonshire
      Having tried it in the past with less than satisfactory results I am about to install the water cooling intake pipes on my latest model ( a twin screw crash tender)and seek some advice on the following:-
      1/ What diameter of pipe is it best to use for the intake?
       2/ How far back from the prop disk is it best to locate the intake end of the pipe?
      3/ At what height with respect to the disk of the prop and on the rising or falling curve of the blade?
      4/ What diameter of silicon tubing is it best to use to connect to the cooling coil round the motor?
      (I would appreciate informatiom from those who have actually successfully installed this feature please).
      Rick. 
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      #6632
      Rick Devonshire
      Participant
        @rickdevonshire

        The geometry of the system.

        #25459
        Paul T
        Participant
          @pault84577
          Hi Rick
           
          In answer to your main question.
           
          The last time I installed a water cooling system I used 15mm copper pipe, the intake positioned 0.545mm from the top curve of the 80mm 4 bladed prop, the scoop was made from a 15mm end feed copper elbow (plumbing fitting) cut at a 110deg chord across the x axis.
          The silicon tubing was difficult to find at 15mm i/d so I used 12mm soft copper tube and coiled this around the motor can.
           
          Big in’it
           
          Regarding your last point are you hinting that some members talk bo**ocks.
           
          Paul
           
          #25483
          Rick Devonshire
          Participant
            @rickdevonshire
            Thanks Paul,
            Your method is interesting, I expect you were scooping up quite a large quantity of water. I had never considered such a size of tubing.
            Your is the only reply, does this mean very few have infact managed to get this method to work succsefully or has my last line miffed many of the usual contributers? eek! !!
            Rick.
             
            #25498
            Paul T
            Participant
              @pault84577
              Hi Rick
               
              Have a look at Cornwall Model Boats
              Its full of goodies that might help you decide.
               
              Perhaps you did upset some folk after all.
               
              Paul
              #25503
              Len Ochiltree
              Participant
                @lenochiltree67043
                Not me, I have never cooked a motor so have not needed a cooler.
                 
                   Cool  Len
                #25504
                michael kemish
                Participant
                  @michaelkemish72883
                  Hi, have you thought of using a water pump for the set-up?
                  I read somewhere that a windscreen washer pump can work, and also that a fuel pump off (I think) a model aeroplane can work.
                  I admit I hav’nt tried either, yet,
                  My Matilda may need cooling, I’ll wait and see after sea trials.
                  I’d like to know how you go.
                  Mick
                   
                   
                  #25511
                  Rick Devonshire
                  Participant
                    @rickdevonshire
                    Hi Michael,
                    Actually I am not too sure what to do. Westbourne Models, who supplied me with the motors, (Graupner Speed 600-Ecos) say I probably don’t need water cooling as they are very efficient power units so I think initially I might just ensure plenty of ventilation in the motor area and see how things go.
                    I have the cooling coils to fit if necessary but would like some guidance on the location and shape of the pick-up scoops just in case. Corwall Model Boats sell a number of pickup alternatives and sizes of plastic tubing to link them up. It is  worth having a look at their web site mentioned above.
                    On the subject of fitting pumps I am trying to ensure the weight of the craft is kept in check to ensure a lively performance.
                    Rick.
                     
                     
                     
                     

                    Edited By Rick Devonshire on 09/02/2010 11:19:31

                    #25529
                    michael kemish
                    Participant
                      @michaelkemish72883
                      Hi Rick,
                      I would tend to go with the experts who have been down this road before.
                      Like my work collegue said today, “Don’t have a heart attack over things that might not happen!”
                      If the motors get hot, retro-fit cooling, (just another chaleng in scratch build!)
                       If not, don’t.
                      That’s my theory.
                      Mick
                       
                      #25531
                      Bob Abell 2
                      Participant
                        @bobabell2
                        Hi Rick
                         
                        Not one of my 15 powered models have water cooling……. Never had a problem with any of them
                         
                        But my latest will probably be fitted with water coils…………..big motors running on 24 v……Don`t fancy it though
                         
                        Bob
                        #25533
                        Dave Milbourn
                        Participant
                          @davemilbourn48782
                          Washer-pump motors are seldom rated for continuous running, chaps. You’d really need something like a peristaltic job, and they are EXPENSIVE. For instance, have a look here:
                           
                          Glad to see you’re having second thoughts about those aluminium paddles, Bob. I was beginning to have nightmares about ’em!
                           
                          Rick – 3/16″ bore flexible tubing should do the job of connecting the cooling coils to the inlet and outlet. You can obtain this size in a nice flexible rubber form from pond and aquarium suppliers. Keep the pipe from the cooling coil to the outlet as short as possible (best exit through the side of the hull, not the transom).
                           
                          DM
                          #25537
                          Rick Devonshire
                          Participant
                            @rickdevonshire
                            Many thanks chaps for all your nuggets of information. Do keep them coming, they are very useful.
                            Rick.
                             
                             
                            #26511
                            Nederlander
                            Participant
                              @nederlander
                              Over here in the states we have some bath accessory that sprays a cleaner solution around the inside of the shower stall every day. If you find a throw away of one of these whatchamacallits they have nice little diaphragm pumps that operate on 6vdc.
                              #26512
                              Rick Devonshire
                              Participant
                                @rickdevonshire
                                Thanks for the info. I have not seen such a piece of equipment this side of the Atlantic.
                                Can you give me more details please?
                                Rick.
                                 
                                 
                                #32963
                                seabird1
                                Participant
                                  @seabird1
                                  Hi Rick… If your’e using Graupner 600 eco’s (do these have integral fan fitted, some of the 700’s do) if they do then you may get away without having to water cool them. The main thing to remember about water cooling on a model boat is that its not an exact science! I know this doesnt help much but most of us have to use the old fashioned method of ‘trial & error’ to get our water cooling to work usually.
                                   
                                  If you look at Cornwall Model Boat website under their cooling section, Graupner have some very smart all in one inlet/outlet water scoops which only need positioning either side of the keel, ie; not near the props for effectivness. They are low drag, and as the outlet is positioned behind the inlet port, suction plays a good part in ensuring the flow works well, but its just another option to consider.
                                   
                                  Regards
                                   
                                  Seabird1
                                  #32965
                                  aquaplaner
                                  Participant
                                    @aquaplaner
                                    Respected Modeller..its easy to instal a cooling system, to your motor, or motors..in two way..first one is, complicated, as you can make a simple centrifugal pump, with foam board, and can fix it under the hull..so, can drive with a motor, with a vertical shaft.so it will pump in water at stand still..but eats battery a lots..and will be a waste, as it pumps water every time..second one is far easier, and economical..fix a intake scoop, just after the prop, and make its mouth slender, by cutting it in a slanting manner..and you can make this scoop, with pvc pipe, or can by coper tube that used to wrap the deep freezer tray, in to 4,5,6 8 mm dias, easy to bend, never rust, and can also use to wind on motor..see this..

                                    #32966
                                    aquaplaner
                                    Participant
                                      @aquaplaner
                                      sorry for the repeated postings..connection speed is too low…shows the scoop…you can adjust the mouth of the scoop with rotating it, up to high flow..and can fix it later with two part epoxy putty…and see its working here…

                                      see a cool video here as it shows the working of the pump..as motor speed increases the pumping also increases…i drove this craft for more than an hour..actually the motor was reworked to 9 volts..but she was running with a 12 volt battery…cool….its so easy and effective to fix a motor cooler…

                                       
                                      #32967
                                      aquaplaner
                                      Participant
                                        @aquaplaner
                                        after fixing the tube on motor, please apply some “heat sink compound” can purchase from any electronics shop, as it used to seal the heat sinks for integrated circuits..its cheap..but seals any heat leak..and provides an excellent heat transfer..we can also make scoops with emptied ball point pen body..works well..
                                        one of the another easy method is, collect a big heat sink from a computer mother board, and fix the motor on it, with pipe clamps. apply heat sink compounds..make a cutting on hull, just to the place that motor fixes..connect the motor to the shaft, with UV joint, or directly, and place the fins of heat sink facing in water..after seal all gaps with high resistant epoxy putty..so, at present, the fins of the heat sink will be in water as we place the craft in water…motor will be over the heat sink..soo coolll…i use this method for big motors, like CR 1200…for sprinters..and its easy to cool a brush less with a heat sink, scraped from an SMPS, of a computer..works well..

                                        #32968
                                        aquaplaner
                                        Participant
                                          @aquaplaner
                                          one of the main reason of motor over heating is high current consumption..in my research and examinations, i found one fascinating thig is, after a partcular RPM, we will lost power, in the foam of cavitation, and aqua planing..and in the case of a displacement craft, the drag also increases to the speed..so a scale speed is preferable for such crafts..but we will open throttle, as excitement increses..so, we can limit the current, flowing to the motor, with a simple current limiter circuit..and can adjust its output to our desired level, by manual, or by radio..so, the motor never heats up..and lives longer..and longer…
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