Understanding Basic Electrickery

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Understanding Basic Electrickery

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  • #49642
    Paul T
    Participant
      @pault84577

      Dear All

      We have been having a lively discussion about voltage and amps which has been taking over a couple of threads so I thought it would be a good idea to start a special thread dedicated to the dark arts of electrics.

      Like many people my understanding of electrics is limited to wiring a household plug or putting batteries into a remote control, in my case advanced electronics consists of wrapping wires around the spring connections on a big 6v torch battery to make a meccano motor work.

      My first experience of the dark art happened when, as a youngster of 10 I connected my 6v torch battery to a large transformer that I had removed from an old TV………I woke up on the other side of the room having been launched with a loud bang and a cloud of blue smoke.

      So lets start at the beginning with a basic explanation about Voltage and Current.

      There are several measurements essential for understanding electricity, including current (or amps), voltage, and resistance. With respect to the first two of these, the basic difference between amps and volts is that amps (or amperes) are used to measure the number of electrons that are moving as electrical current past the point of measurement, while voltage measures the potential for electricity to flow. According to one basic physical formula, electrical power (measured in watts) is equal to current/amps multiplied by voltage.

      VOLTAGE

      Voltage, which is measured in volts (V), is a measurement of the propensity or potential for electricity to flow between two points. Formally, it describes the potential energy difference between two points which causes an electrical current to flow between them. One common measurement, for example, is to determine the voltage decrease across electrical components like resistors (resistance is a separate measurement, expressed in ohms). In a basic electrical system, voltage is created by a battery or other generator.

      Voltage is measured by a device called a voltmeter, and expressed in volts (V). The level of voltage is not as important as the level of current in determining whether an electrical shock will be harmful to human beings. A person is susceptible to electric shock if the voltage is high enough to push an electric current through the human body (and with most modern power systems, it typically is).

      CURRENT

      Current, measured in amperes or amps (A), is in contrast a measurement of the rate at which the electricity is flowing through the circuit. In particular, current measures a flow of electrons across conductors. Conductors are materials, usually metals, which are capable of moving electrons rapidly between their atoms. The current then measures the rate at which these electrons move, whereas the voltage measures how likely they are to move. Current multiplied by resistance (another measurement) is equal to voltage.

      Current is measured by a device called an ammeter, and measured in amps (A), although milliamps (mA) is also a common measurement for small electrical devices. In fact, 1 A is actually quite a large current. The average human being is capable of detecting any current over 1 milliamp through their skin, and any current over perhaps 10 mA is potentially dangerous to human beings. Several hundred milliamps puts a person at risk of ventricular fibrillation. By contrast, the average lightning bolt consists of the delivery of an electrical charge of roughly 30 thousand amps, or 30 kA, and some bolts can be several times that amount.

      Paul

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      #8030
      Paul T
      Participant
        @pault84577
        #49647
        Colin Bishop
        Moderator
          @colinbishop34627

          So, if Brutus should be struck by lightning you will really see it fly then…

          Stratospheric at least.

          Might I once again refer everyone to Dave Milbourn's article which we have helpfully put on the website home page to explain all the basics in clear language. http://www.modelboats.co.uk/news/article/but-i-don-t-understand-electronics/18054

          Colin

          Edited By Colin Bishop, Website Editor on 13/06/2014 19:43:40

          #49648
          Bob Abell 2
          Participant
            @bobabell2

            Hello Paul

            Lets get down to the nitty gritty!

            I`ve just bought six 7.2 volt stick batteries from a well known model supplier and two MFA 700 motors and two recommended ESC`s

            The batteries and ESC`s come fitted with Tamiya plugs

            The plugs and wires attached are supposed to be "fit for purpose", yet the experts on this forum are telling me to change the plugs, to Deans plugs

            The supplier wouldn`t dare sell hazardous equipment, so why should I change the plugs?

            Bob

            #49651
            Colin Bishop
            Moderator
              @colinbishop34627

              The equipment is not necessarily hazardous Bob but if the props you are using are too big and overloading the motors causing them to draw excessive current then that is down to you I'm afraid!

              Colin

              #49652
              Bob Abell 2
              Participant
                @bobabell2

                I`ve already said, the props are too small

                Bob

                #49656
                Colin Bishop
                Moderator
                  @colinbishop34627

                  But you haven't mentioned the pitch of the props Bob and that is just as important as it dictates the loading they impose every bit as much as the diameter.

                  Colin

                  #49661
                  lnvisibleman
                  Participant
                    @lnvisibleman

                    You will all be pleased to know that I am totallyt confused by all of this. !!!!!!!!!!!!!!!

                    #49663
                    Colin Bishop
                    Moderator
                      @colinbishop34627

                      Have a read of Dave Milbourn's article,(link above) most of what you need to know is very clearly set out there.

                      Colin

                      #49666
                      Tony Hadley
                      Participant
                        @tonyhadley

                        When working with electricity it is worth mentioning to use safe test equipment. Whilst working in Building Services, the HSE inspector was keen that all multimeters were to their latest guidance. It is a good document too.

                        If anyone has an older type multimeter with older type probes (see the HSE sketch), consign it to the WEEE skip. Don't buy an older type from a car boot sale, bring and buy sale or elswhere. If new leads can't be bought for your old multimeter, buy a new one.

                        You could argue, I've had this one for many years and it is only used on low voltage equipment, but if you had a fault on a household appliance or circuit (mains voltage) you would be tempted to test it with the old multimeter and this is where the danger lies.

                        Here is the HSE guidance, as previous it is an excellent document which is a free download.

                        **LINK**

                        Tony

                        #49668
                        Bob Abell 2
                        Participant
                          @bobabell2

                          How do we know when a 7.2v stick battery is fully charged?

                          i normally use a small household 12v bulb connected to a Tamiya plug and check for brightness?

                          Bob

                          #49669
                          Gareth Jones
                          Participant
                            @garethjones79649

                            At the risk of confusing everyone even more I will throw in my threepennoth to the debate. I spent a lot of time (and money) developing the propulsion system for my 1:24 scale Elco PT boat and while that is a planing hull and Brutus is not, there are some similarities. I would guess they are around the same size and weight. PT602 is 40 inches long and weights around 13 lb.

                            According to MFA's data sheet the RX15+ motor has a free running speed of 22500 rpm, and at 7.2 volts will be drawing 2.4 amps. The maximum efficiency point is at 15500 rpm when the motor draws 10.3 amps and delivers 55.6 watts.

                            PT602 has 'conventional' 30 mm diameter 3 bladed brass propellers, chosen because they are near enough scale size. It is fitted with a pair of Graupner Speed 700 Turbo C motors (part number 7307). These have a free running speed of 14600 rpm on 9.6 volts. Under load they drive the props at around 9200 rpm, as measured by a tacho and take 21.6 amps as measured by a wattmeter. The input power to each motor is 180 watts.

                            Based on the above data I get the impression that the RX15+ is not really a very good match to the propellers fitted to Brutus, ie it runs at too high rpm and delivers insufficient torque. Even if it was geared down, I suspect that you really need more power too, particularly if you are thinking of going to bigger propellers. In the Brutus installation I suspect the overall system is operating way below maximum efficiency. My experience with PT602 suggests the best way to find out is to instrument the installation rather than spend a lot of time and money trying to find an optimum installation by trial and error.

                            I agree with Diede's comments about the Tamiya connectors as I found they were unreliable on PT602 which takes >20 amps. The XT60 type he recommends are excellent and I now use them in PT602 and have a long term plan to standardise on them in everything eventually

                            Bob, before you embarque on even more steps into the unknown with multi motor drives I suggest you should try and measure the propulsion system performance. In view of the interest on the forum I am quite prepared to meet up somewhere and bring my tacho, wattmeter and thrust meter and we could measure both Brutus and Ellie so that you know where you stand now. We are on holiday from next Friday, off to see Kim in the Isle of Man, ferries permitting, but if you have any suggestions when and where, let me know. Lyme Park tomorrow is a slim possibility, is that when you are planning to be there?  Would there be anywhere suitable to make the measurements?  You really need to be able to tether the boat to the pondside in a location where you can read the instruments fitted to it.

                            Gareth

                             

                            Edited By Gareth Jones on 14/06/2014 08:25:35

                            #49673
                            Bob Abell 2
                            Participant
                              @bobabell2

                              Hello Gareth

                              Thank you very much for your very kind help and advice

                              I am not too bothered about whether the set up is running at maximum efficiency or not…..Life's too short for that!

                              I shall be at Lyme Park tomorrow, if you care to call in, I'll be very pleased to meet you and Elizabeth once again and chat about my dubious wiring

                              I will probably put the new drives to one side for the time being now, as it is certainly a risky subject

                              I've always thought the motors were a bad choice, but the choice was decided by the room available after the brushless motor episode……they will come in handy on future projects

                              Anyway, hope to see you both tomorrow?

                              Bob

                              #49674
                              lnvisibleman
                              Participant
                                @lnvisibleman
                                Posted by Colin Bishop, Website Editor on 13/06/2014 21:36:42:

                                Have a read of Dave Milbourn's article,(link above) most of what you need to know is very clearly set out there.

                                Colin

                                I have read this and agree it is a great article that addresses the wiring in an easily understood manner.

                                What I have trouble with, and it seems that nobody on here is different, is selection of an apprpriatte sized prop for any given application. So far, all the advice I have read or been given boils down to " Try this size and if it doesn't work, try something else !"

                                Surely there must be a better way? Is the answer simply to use the biggest motor that will fit so that it doesn't have to work too hard ? We don't all have deep pockets and a bottemless drawer of spares floating about.

                                Mike

                                #49676
                                Bob Abell 2
                                Participant
                                  @bobabell2

                                  Hello Mike

                                  I`m using two 40mm props on Brutus……They were recommended by the Brushless retailers for the original brushless motors setup

                                  Doing some important tests tomorrow with Paul and Gareth to see if we've got the right setup and props etc

                                  Taking two spare props….45mm and 55mm for more tests

                                  Should make interesting reading?

                                  All this nonsense is only relevant for the high speed stuff………Pond plodders can get away with murder!

                                  Bob

                                  #49677
                                  Colin Bishop
                                  Moderator
                                    @colinbishop34627

                                    I have read this and agree it is a great article that addresses the wiring in an easily understood manner.

                                    What I have trouble with, and it seems that nobody on here is different, is selection of an apprpriatte sized prop for any given application. So far, all the advice I have read or been given boils down to " Try this size and if it doesn't work, try something else !"

                                    Mike, this is very true! The problem is that there are simply too many variables involved – it is a moving feast!

                                    MOTORS have their own characteristics depending on size, windings, torque and type.

                                    PROPELLER characteristics are governed by diameter, pitch and blade area (and your boat may need a particular type/size of scale propeller which in turn will dictate your motor options.

                                    BATTERY selection will be governed by voltage, capacity and of course weight!

                                    Then there is the BOAT itself – size, hull shape and required performance level.

                                    All these factors influence each other and there are not many hard and fast rules, just principles such as that an electric motor will work best the nearer to its free running RPM you can get when working in the boat. There is also a rule of thumb that for brushed motors don't use a prop of greater diameter than the motor (unless it is geared down). Of course this doesn't apply to brushless motors! If something gets very hot then there is massive inefficiency and power loss somewhere in the system (it could just be the prop shaft binding in its tube!)

                                    The usual practice is therefore to find another model which approximates to the same size and type as yours and if that runs successfully then either adopt that drive train or use it as a starting point for your own boat. The kit manufacturers will frequently recommend power train setups for their models and you can use those as a guide, the other alternative of course being to ask questions on Forums such as this one to draw on other people's experience which is freely given and which may give you a more precise solution.

                                    It is always best to have power in hand as you don't need to use all of it but it can be useful if you need a bit more oomph to get you out of trouble such as avoiding collisions etc.

                                    Colin

                                    #49695
                                    Bob Wilson
                                    Participant
                                      @bobwilson59101

                                      The problem with most modern meters is that they are digital and don't have a needle. In a lot of circuits, I really prefer an analogue meter (with needle and scale) as I can more accurately assess what I am looking at. i.e. a blurred needle indicates some ripple on DC, but still gives an average reading. You can put a simple test on a capacitor with an analogue meter on the ohms range by putting the meter on it one way, then reversing the leads and observing a small "kick" of the needle. Digital meters are of such a high impedance, they can indicate the presence of a voltage that is quite inaccurate!

                                      I often use this ancient Avometer that I got off a car boot sale for £5. I did make up new test leads for it and checked the inside. Built like a "battleship" I have no doubt at all that it is safer for me to use on high voltages than many of the modern little delicate meters. These old Avos command very high prices on Ebay and are much sought after, but as already stated above, they should be checked thoroughly by someone who knows what they are doing, but I would never suggest that these magnificent testmeters of a bygone age are consigned to the tip!!!

                                      In the image, the scale looks a bit grey, but that is reflection, it is actually quite clear and distinct.

                                      Bob

                                      avometer (large).jpg

                                      #49707
                                      Gareth Jones
                                      Participant
                                        @garethjones79649

                                        To avoid confusion between threads the electrickery measurements on Brutus are presented on the Brutus thread.

                                        Just for completeness though, while I use a digital multimeter for troubleshooting, I always use a wattmeter to measure motor performance as it will measure much higher currents and displays volts, amps, watts and milliamp hours all at the same time. The one I use is shown here but many others are now available, some much more cheaply than the one I bought about 8 years ago.

                                        wattmeter.jpg

                                        Gareth

                                        #49714
                                        Charles Oates
                                        Participant
                                          @charlesoates31738

                                          Bob, I agree about analogue meters, the swing of the needle tells much more than just a reading. I’ve never found a cheap avo but I’ll keep looking. For others it is is still easy to find a good simple analogue meter as an addition to the digital one and well worth it.
                                          Chas.

                                          #49715
                                          Colin Bishop
                                          Moderator
                                            @colinbishop34627

                                            I agree too, always use the analogue meter in preference to the digital one.

                                            It's the same with watches – analogue ones are far better than digital ones as you can 'see' the time rather than have to read it and also see at a glance how long you have got if you are doing something like going out etc. A picture is worth a thousand words! Technology does not always mean progress.

                                            Colin

                                            #50846
                                            Len Morris 2
                                            Participant
                                              @lenmorris2

                                              Hi Everybody,

                                              Just thought I'd comment on meters. They are ok for indication and basic fault finding but whether analogue or digital they won't tell you what's really going on. If you want to be serious and have equipment that is well on top of the job get an oscilloscope. They will tell you everything. I crossed this bridge about 10 years ago when professionally dealing with vehicle electrics. They are now very cheap on ebay and there are hand held units that are just as convenient as a basic multimeter. As an example, should anybody get one, check the DC supply from your battery charger. An ossy certainly sorts out the good from the bad!

                                              Len

                                              #50847
                                              Charles Oates
                                              Participant
                                                @charlesoates31738

                                                Len, a good point well made. But at the end of the day most of us just want to play with our model boats and have them running well enough.

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