Thinning epoxy resin

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Thinning epoxy resin

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  • #1939
    Jeremy
    Participant
      @jeremy15845
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      #24915
      Jeremy
      Participant
        @jeremy15845

        I plan to use Pacer Z-epoxy finishing resin to seal the outside of a Billings Nordkap hull (plank on wood frame).  Some people advise thinning with denatured alcohol (methylated spirits in the UK?) but I have heard that, as meths contains water, this adversely affects the sealing and waterproofing properties of the resin.  Is this a real issue and is there a water-free solvent available which might work better?  Any advice would be much appreciated.

         
         
        #24918
        ashley needham
        Participant
          @ashleyneedham69188
          I dont know about any thinners for this sort of resin, but assuming you are going to paint over the resin after it has been applied and smoothed down, then the paint will form the watertight barrier and any possible failings in the waterproof integrity of the resin will have been sorted out.
           
          After all, loads of boats are perfectly waterproof for years and years,  even if they have NO resin..just plain wood and filler. 
           
          If you have achieved a good standard of finish on the hull..why bother to resin it at all???
          I treat mine to a few coats of sanding sealer, which soaks in well and then a bit of homebase undercoat and whatever on top (humbrol or Dulux. Dulux polyurethane paint…much maligned…very tough stuff , great for boats, Takes a while to dry, cant be wet`n`dried like Humbrol)
           
          Do many people bother to resin their boats??  answers please (more than the usual 5 or 6 would be nice).
           
          Ashley
           
          #24920
          Bob Abell 2
          Participant
            @bobabell2
            Hello Jeremy
             
            Have you considered covering your hull with rivetted card?
             
            It has a nice effect….Much better than a glossy hull!
             
            Bob

            This my Great Eastern…….for more info, have a look in my gallery

             
            Bob
            #24927
            ashley needham
            Participant
              @ashleyneedham69188
              Ah, but is rivetted card more waterproof than porus resin ?????
               
              This little figures just visible in your picture really make it..it brings the scale of the thing into being.
               
              Ashley
              #24928
              Colin Bishop
              Moderator
                @colinbishop34627
                I would gave thought that finishing resin would be perfectly OK without thinning it. Once you start messing about with the formula then you may get unpredictable results.
                 
                Ashley’s method using sanding sealer and a traditional paint scheme is a perfectly viable option and maybe better in some ways.
                 
                Colin
                #24929
                Dave Milbourn
                Participant
                  @davemilbourn48782
                  Jeremy
                  I’d endorse what Admiral Bish has said. Finishing Resin should already be thinned down enough to be used without further thinners. If you’re unsure then just mix up a small amount and thin it with denatured alcohol. If it sets up hard then nothing is going to shift it afterwards. If it doesn’t set off properly then it was a lousy idea!
                  BTW Ashley – I’ve used both cloth-and-resin and the old-fashioned dope and tissue methods for years. I find that lightweight cloth and resin is better for compound hulls whereas tissue and dope I prefer for simple, hard-chine types like my Swordsman.
                  DM
                  #24933
                  Jeremy
                  Participant
                    @jeremy15845

                    Thanks to all for their valuable advice.  The quality of my planking particularly at the stern leaves a lot to be desired – maybe too much of a challenge for sanding sealer and paint alone.  I will try the resin warmed and unthinned but I have found a supply of 99.9% methanol to thin down a bit, if required.  The technical notes for Pacer suggest that limited thinning should be OK.  I will try Dave Milburn’s idea with a small sample to see if it sets.

                    #24962
                    John W E
                    Participant
                      @johnwe
                      Photobucket“>Photobucket” width=”350″ alt=”” />

                      Hi ya there Jeremy

                      I am attaching some pics of my RTTL model which I am currently building and used the method below to cover the hull.

                      I would advise strongly against thinning epoxy as there is no need to.  The trick of using Z-epoxy is to purchase the cheap artist brushes (you know the ones – the ones from the Pound shop) to stapple the resin into the grain and into the gaps of the planking.

                      Once this epoxy has dried, rub it back with a wet n dry paper, until you expose the grain of the planking again, but leaving the epoxy in the gaps.

                      Then recoat with a 2nd coating of z-epoxy, and when this epoxy has dried, rub it back but not so as you expose the planks.   Then, put your finished coat of epoxy on – rub this back with finer grades of wet n dry – and a sanding block to achieve this desired finish.

                      Edited By bluebird on 10/01/2010 12:06:33

                      #24963
                      Jeremy
                      Participant
                        @jeremy15845

                        Thanks Bluebird – I will follow your advice.

                        #24995
                        Mike Davidson
                        Participant
                          @mikedavidson22772
                          Hi Jeremy, I cast model submarines out of casting resin,and the suppliers provided me with a gallon of acetone to wipe resin away from surfaces liable to be damaged I don’t think it is a solvent that I could use to thin resin, but it helps to clean resin offTo make resin a little thinner, I use10 % hardner rather than 8 % , but if you do that, get your skates onbecause it setslightning quickand generates quite a bit of heat in the curing process. just a few % too much, and you would end up with amber resinSometimes for a final coat, I use clear casting resin or Gel coatby brushing it on like paint and when it has set, Igive it a nice gentle rub down with 800 grade wet and drybut sometimes, I can get some 1600 gradewhich is magicon top of that keyed surface, I can use a spray can of car paint, but if you yry that, don’t get any on your acetate windowswhatever you do     practice masking techniques
                          #25016
                          Peter Fitness
                          Participant
                            @peterfitness34857

                            Hi Jeremy,

                            Everybody has their favourite method of finishing hulls, and mine is to use unthinned fibreglass resin over the filled and sanded planks. I also  use some fibreglass cloth on the inside of some boats to strengthen the timber, which I did on my Nordkap- below.
                            Your build is looking good, keep us posted with some more photos.
                            Peter.

                            #25026
                            Jeremy
                            Participant
                              @jeremy15845
                              Hi Peter
                               
                              Thanks for the advice.  On this occasion I think I will stick to unthinned resin resin without fibreglass.     I am on to the fitting out stage now and will submit further photos.  I am temped to leave the brass portholes unpainted – would this be totally wrong?
                               
                              Jeremy
                              #25028
                              ashley needham
                              Participant
                                @ashleyneedham69188
                                JB
                                Not if you like polishing brass!!!!
                                 
                                HOWEVER…if they go dull underneath the varnish it is a bit more difficult to get them shiny again…or did you mean painting them the same colour as the hull???
                                 
                                I would leave them nice and shiny, myself….and varnished
                                 
                                 
                                Ashley
                                 
                                #25029
                                ashley needham
                                Participant
                                  @ashleyneedham69188
                                  On the other point, Personally I would not use plain resin on the outside as it might crack if you whack something…its moderately brittle in thin layers on its own….thats where the fibreglass tissue comes in.
                                   
                                  Peters method has merit in that his hull is reinforced inside and thus is much stiffer so resisting the sort of denting that comes with unguarded moments (not watching what you are doing whilst being near a jetty), for instance.
                                   
                                  (just to throw in another view)    Ashley
                                   
                                  #25030
                                  Jeremy
                                  Participant
                                    @jeremy15845
                                    Ashley
                                    Thanks for the advice – the portholes will remain unpainted.  Back to Peter … can I still use fibreglass now that the rubbing strips are in place or would they have to come off and be applied to the fibreglassed hull later?
                                    Jeremy
                                    #25039
                                    Peter Fitness
                                    Participant
                                      @peterfitness34857

                                      Jeremy, not having used fibreglass cloth on the outside of a hull, I’m not sure how the rubbing strips would look if you fibreglassed over them, they may lose definition. Perhaps others could comment on this.

                                      Ashley, I have not had a problem with resin cracking on impact, even if it’s not backed up on the inside with cloth. I once accidentally rammed the rock wall of our lake, at full speed, with one of my boats, and all that resulted was chipped paint, the hull was not otherwise damaged – it was built from 1.5mm ply and resin coated on the exterior. However, I have to admit that full speed on this particular boat is not very fast.
                                      Regarding brass portholes, as we sail in salt water I tend to paint, or at least clear coat, any brass, as it reacts with the salt and corrodes quite quickly. I assume that this problem would not occur in fresh water.
                                      Peter.
                                      #25074
                                      Kevin Flack 2
                                      Participant
                                        @kevinflack2
                                        For my few cents worth, not that I am any expert, but I have usually only resin sealed the poorer grades of ply I source as scrap from work or the internal wooden surfaces.
                                        Never really thinned it but older stock seems to be a bit thick on times
                                        #25079
                                        Dave Milbourn
                                        Participant
                                          @davemilbourn48782
                                          You might find it very difficult to rub down the resin to a fine finish if you have already fitted the rubbing strips. The problem is getting the Wet’nDry right into the corners. You might also find that the resin gathers into corners and causes runs. If you use epoxy finishing resin then I’d suggest using epoxy adhesive to fit the rubbing strip afterwards.
                                          DM
                                          #25095
                                          Peter Fitness
                                          Participant
                                            @peterfitness34857

                                            That’s very good advice, Dave, and the method I used when I built my Nordkap.

                                            Peter.
                                            #25102
                                            ashley needham
                                            Participant
                                              @ashleyneedham69188
                                              Oddly enough, I have just had cause to fibreglass/cloth one of my boats..
                                               
                                              My HMS Glorious, constructed out of best hardboard and pine plank, has been leaking a bit. Mostly i suspect from the shafts, but the hull is persistently showing fine cracking at the pine/hardboard junction, due to the difference in wood expansion rates (considering one is mostly glue!) and so i decided to give it an “armoured belt” of cloth/resin over the centre section to seal up the worse culprits.
                                               
                                              Hindsight is a wonderful thing, and if i had only known this earlier, I would have continued this up the side somewhat in order to simulate the originals thin armoured belt, but as I have finished the thing now and done all the portholes etc, the fibreglass belt only goes up ti the red-oxide waterline.
                                               
                                              The hull on this boat is so incredibly strong.. I had it clamped in the workmate while I was power sanding the pine bottom !!
                                               
                                              The resin  takes some rubbing down, eh?
                                               
                                              Ashley
                                              #25110
                                              Peter Fitness
                                              Participant
                                                @peterfitness34857

                                                It’s good exercise, Ashley, and builds big arm muscles  I tried a small power orbital sander, but found that, due to the speed it operates at, the sanding pad was clogging as the resin melts slightly due to the friction created heat. I went back to the “Armstrong” method using wet and dry paper to finish the job.

                                                Peter.
                                                #25111
                                                Colin Bishop
                                                Moderator
                                                  @colinbishop34627
                                                  That’s the problem with resin – it’s very hard to sand. Even worse if there is glassfibre in it too. That’s whay I prefer conventional contractuion using traditional materials!
                                                   
                                                  Colin
                                                  #25114
                                                  Peter Fitness
                                                  Participant
                                                    @peterfitness34857

                                                    “Contractuion” Colin??  It must be late at night over there 

                                                    You ought to see my arm muscles, though.  (Canary’s instep comes to mind)
                                                    Peter.
                                                    #25122
                                                    John W E
                                                    Participant
                                                      @johnwe
                                                      hi there all
                                                       
                                                      I have found, if you use a very coarse Oxide sanding paper and a sanding block, the polyester resins and epoxies sand very easy, even if there is a glass matt in the mix.
                                                       
                                                      thing is to be careful of – using a coarse Oxide abrasive paper, you can remove a lot of material easily and quickly without realising it.
                                                       
                                                      I normally use P.80 and P,60 grade and you will find once you have removed the top surface (in other words the sheen off the top of the fibre glass, you can use a finer grade of wet n dry to finish off.
                                                       
                                                      Remember to always use a sanding block of the correct size and shape to prevent sanding hollows in the hull.
                                                       
                                                      aye
                                                      john
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