Thanks again for the replies…
So the foam builders use to "hold window frames" in place is not water proof and acts like a sponge if the skin is broken ?
That would explain a lot !
This double skinned boat, if water gets into the void it's not a bouancy tank but a liability.
Will get getting the captain Tolley stuff and sealing all the edges. I will drill some holes on the inner skin so the seams can be sealed from the inside as well.
That way, no water will get in, but just in case, I will have some drain holes as well.
Next stage will be a better seal/coaming for the "lid" bit. Maybe a further lid for the open access area, with the manufacturers lid over that.
The lake is choppy, this boat will be relatively fast, and as is will take in water, so mods need to be done before it goes on the water.